Counterintuitive Insights
Myth Buster:
- ❌ “Daily lens cleaning ensures clarity”→ ✅ Ultra-fine cleaning is only required once a month (excessive wiping will damage the coating)
- ❌ “Lower humidity = better performance”→ ✅ Maintaining 55-65% humidity can prevent static electricity from adsorbing dust
Action Checklist
<5 tons/hour: amplitude 2.0-2.5 mm
5-10 tons/hour: amplitude 3.0-3.8 mm
Measured case: Brazil nut factory increased processing capacity by 22% through calibration
Cost Comparison
| Maintenance Type | Annual Cost | Downtime |
|---|---|---|
| Preventive | $8,000 | 4 days |
| Emergency Repair | $41,000 | 21 days |
Keywords
color sorter troubleshooting, vibration feeder adjustment, preventive maintenance
